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Seb Moon

Product design engineer building robust, manufacturable products.

MSc Advanced Manufacturing Engineering & Management at Loughborough University (predicted Distinction), BEng (Hons) Product Design Engineering with DIS. Industry experience across agricultural, renewable-energy and sports engineering hardware — from first-principles concept work and CAD to prototyping, testing and manufacture. Every project below is an engineering case study: the problem, the decisions, the evidence.

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  • Twist - Real-Time ACL Injury Prevention — image 1

    Twist — Real-Time ACL Injury Prevention

    Twist is a wearable system designed to reduce ACL injury risk in women’s football by shifting prevention from reactive to proactive. Informed by interviews with players and clinicians, the project responds to high injury rates, limited education, and a lack of real-time feedback around risky movements, especially twisting and turning. The product family of ankle, knee, and thigh bands measures rotational forces during play and communicates clear, actionable insights through the Twist app. By combining accessible technology, user-led design, and education, Twist supports players and coaches in understanding movement risk, building confidence, and making safer decisions on the pitch.

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  • Mobile Robots — image 1

    Mobile Robots — Search & Rescue Platform

    This project develops a ROS-based omnidirectional mobile robot for post‑earthquake search and rescue, focusing on a robust line-following pipeline that links camera perception and ROI processing to PID-based steering and mecanum chassis kinematics, while LiDAR provides obstacle avoidance; the work includes systematic PID tuning, integration on a Raspberry Pi 5 with Aurora RGB‑D and MS200 LiDAR, successful demo‑day validation of line following and obstacle detection, and reflections on limitations plus proposed improvements such as adaptive PID, gesture-based HRI, and multi‑robot coordination.

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  • ModuKicks — image 1

    ModuKicks — Modular Footwear for Neurodivergent Children

    ModuKicks is a children’s footwear venture that designs modular, 3D‑printed, seamless shoes for neurodivergent children, combining sensory comfort, customisable “Kubes,” and a circular take‑back model using recyclable TPU, positioned within a £7.85bn UK footwear market and a fast‑growing adaptive segment; the project defines a clear unmet need (1.2–1.6 million neurodivergent UK children), maps competitors and pricing, and proposes a hybrid UK‑based 3D‑printing supply chain, a three‑pillar business model (risk‑mitigated hybrid production, recurring Kube revenue, circular lock‑in), and a staged funding plan (£175k pre‑seed, £250k seed, £1m Series A) supported by detailed five‑year revenue, profitability and scaling projections that reach breakeven in Year 2 and target leadership in this niche.

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  • SealMate — image 1

    SealMate — Paint Preservation Mechanism

    Our group was tasked by Sagentia to come up with a solution to problems associated with DIY. As the group leader, I focused the team's efforts on the problems of paint wastage and contamination caused by oxidation. After conducting research and brainstorming, we came up with an innovative solution: an expanding circle mechanism that creates a seal (a new tin lid) inside the paint tin. This new approach prolongs the life of paint in a tin and prevents oxidation, ultimately reducing paint wastage and contamination. This mechanism has the potential to be used in other applications beyond paint storage, making it a versatile solution to a common problem.

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In their words

From written recommendation letters — full copies available on request.

One of the most outstanding students I have had the privilege to teach and mentor.
Dr.-Ing Rajesh Shankar PriyaProgramme Director for Engineering Management, Loughborough University

See the full body of work

15 projects across product design, mechatronics, manufacturing and visualisation — each one an engineering case study.